Mold build·Harmonic Drive Bracket
A constant section beats a clever gate for flatness
Mold buildA356Dimensional5/5 confidence
What we learned
What worked
Tapering the web to a constant 4.5mm and dropping mold temp 15C. Flatness went from 0.42mm to 0.15mm across 110mm.
What failed
Nothing was tried on the gate, and that was the right call. The bow was a cooling gradient, not a fill problem.
War story
The temptation was to add chills to the thick side. Making the section constant removed the gradient entirely and cost nothing in tooling.
Mold build conditions
- Clamp force
- Standard clamp, no change needed once the section evened out
- Die spray
- Water based, light
- Cycle time
- 190 s
Tags
4flatnesssectiondimensionalA356
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5Captured Jun 18, 2026