A constant section beats a clever gate for flatness

Mold buildA356Dimensional5/5 confidence

What we learned

What worked

Tapering the web to a constant 4.5mm and dropping mold temp 15C. Flatness went from 0.42mm to 0.15mm across 110mm.

What failed

Nothing was tried on the gate, and that was the right call. The bow was a cooling gradient, not a fill problem.

War story

The temptation was to add chills to the thick side. Making the section constant removed the gradient entirely and cost nothing in tooling.

Mold build conditions

Clamp force
Standard clamp, no change needed once the section evened out
Die spray
Water based, light
Cycle time
190 s

Tags

4
flatnesssectiondimensionalA356

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Captured Jun 18, 2026