Open the gate before you move it

PourA413Porosity5/5 confidence

What we learned

What worked

Doubling the outer wall gate area. Velocity dropped, the turbulence stopped, and the porosity went with it.

What failed

Relocating the gate from the throat to the outer wall. That moved the porosity, it did not remove it.

War story

Two jobs in a row now, the fix was a bigger gate. On the volute we burned a whole trial moving the gate somewhere else first. The rule now is: open it, and only shrink it back if flash shows up.

Pour conditions

Pour temp
690C
Mold temp
195C
Metal velocity
Halved after the gate area doubled
Degassed
Yes
Degassing
Rotary degas, 8 minutes, argon
Die spray
Water based
Spray ratio
1:60
Cycle time
320 s

Tags

4
gatingvelocityporosityA413

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Captured Jun 4, 2026