Runs and rework

16

Across every run

16
Production runs
12,717
Pieces delivered
98.2%
Overall yield
5
Open rework
64.0
Rework hours

Production runs

16
DatePartCustomerOrderedDeliveredYield$/pcMargin
Aug 6Pump VoluteVantage Thermal60057996.5%$21.1325.3%
Aug 5Coldplate ManifoldHalcyon Compute70069098.6%$16.0130.4%
Jul 28Wheel Hub CarrierOrbit Mobility50048897.6%$22.1225.8%
Jul 2Actuator HousingRidgeline Robotics50048697.2%$17.0036.1%
Jun 25Pump VoluteVantage Thermal40037293.0%$22.5121.7%
Jun 24Drone Arm ClevisNimbus Labs1,00098198.1%$5.0339.8%
Jun 18Probe BodySable Instruments1,3001,29799.8%$5.2541.5%
Jun 11Coldplate ManifoldHalcyon Compute70067997.0%$16.4728.9%
Jun 9Wheel Hub CarrierOrbit Mobility25023995.6%$23.3722.4%
May 27Probe BodySable Instruments1,2001,19499.5%$5.4140.2%
May 21Rack Mount EarHalcyon Compute2,0001,99499.7%$4.7442.7%
May 7Actuator HousingRidgeline Robotics40039298.0%$17.4834.8%
Apr 20Drone Arm ClevisNimbus Labs50049198.2%$5.2838.5%
Apr 14Coldplate ManifoldHalcyon Compute60056193.5%$17.6924.6%
Mar 19Actuator HousingRidgeline Robotics30028896.0%$18.7531.2%
Mar 10Rack Mount EarHalcyon Compute2,0001,98699.3%$4.8841.3%

Rework

16
5 still open
LoggedPartTriggerStatusWhat happenedHrs
Aug 12Heat Exchanger HeaderLeakUnresolved
Cannot verify 3 bar. The shop rig tops out at 2 bar.
1.0
Aug 9Pump VoluteDimensionalPartial
Twenty one parts with the inner spiral wall 0.4mm thin on one side.
Fix: Core print shimmed. Investigating whether the print is wearing.
Run of Aug 6
7.5
Aug 7Coldplate ManifoldSurfaceResolved
Ten parts with die spray streaking on the sealing face.
Fix: Spray ratio thinned and nozzle distance fixed at 180mm.
Run of Aug 5
2.0
Jul 30Wheel Hub CarrierSurfaceResolved
Twelve parts with cosmetic flow lines on the visible face.
Fix: Vibratory finish. Customer accepted.
Run of Jul 28
3.5
Jul 3Gimbal YokeOtherUnresolved
Quench cracking at the fork root on two of four T6 parts.
Fix: Fillet opening to R6 in the R4 model. Not yet poured.
3.0
Jun 27Pump VolutePorosityResolved
Twenty eight parts with porosity at the outer wall gate witness.
Fix: Scrapped. Gate contact ground back and blended before the next shot.
Run of Jun 25
9.0
Jun 26Drone Arm ClevisOtherResolved
Nineteen parts mixed into the wrong customer bin at packout.
Fix: Re-sorted against the run sheet. Bin labels reprinted with the job slug.
Run of Jun 24
1.5
Jun 13Coldplate ManifoldLeakResolved
Twenty one parts leaked, same corner, lower rate than the first run.
Fix: Vent cleaned between shots. Impregnation on the failures.
Run of Jun 11
6.5
Jun 11Wheel Hub CarrierDimensionalResolved
Eleven parts failed the bearing bore diameter check.
Fix: Bore honed to size. Root cause traced to a worn boring insert, not the casting.
Run of Jun 9
4.5
May 29Probe BodySurfaceResolved
Six parts with a light gate witness on the cosmetic face.
Fix: Blended by hand. Gate moved 4mm off the cosmetic face for the second run.
Run of May 27
1.5
May 9Actuator HousingDimensionalResolved
Eight parts out of tolerance on the bolt circle after the tool was re-seated.
Fix: Re-machined the bolt circle. Added a tool seating check to the run sheet.
Run of May 7
3.0
May 4Turbine Inlet HousingOtherUnresolved
Trial 2 flange cold shut. Job held while the customer redesigns the flange.
0.0
Apr 22Drone Arm ClevisSurfaceResolved
Nine parts with flash along the mirrored parting line.
Fix: Deflashed by hand. Clamp force raised for the next run.
Run of Apr 20
2.5
Apr 17Coldplate ManifoldLeakPartial
Thirty nine parts failed the 2.5 bar pressure test at the far corner.
Fix: Impregnation sealed twenty two. Seventeen scrapped.
Run of Apr 14
11.0
Mar 21Actuator HousingPorosityResolved
Twelve parts from the first run showed porosity at the encoder boss on x-ray.
Fix: Scrapped. Riser height raised 8mm for the remainder of the run.
Run of Mar 19
5.5
Mar 12Rack Mount EarDimensionalResolved
Fourteen parts short on the slot depth at the end of the run.
Fix: Scrapped. Tool wear on the slot core, replaced.
Run of Mar 10
2.0

Porosity observations

14
LoggedPartWhereSeverityCauseResolved
Aug 8Pump VoluteVolute throat, inner radiusMinorGatingOpen
Aug 6Coldplate ManifoldSecond channel wallMinorMaterialYes
Jul 31Wheel Hub CarrierArm to boss transitionModerateDesignOpen
Jul 29Wheel Hub CarrierBearing boss, traceMinorUnknownOpen
Jul 4Actuator HousingTop rib, traceMinorTemperatureYes
Jun 26Pump VoluteOuter wall at the gate witnessModerateGatingYes
Jun 19Probe BodyBody wall, mid lengthMinorUnknownYes
Jun 12Coldplate ManifoldFar corner, at the last point to fillMinorVentingYes
Jun 10Wheel Hub CarrierLower arm, thick sectionModerateTemperatureYes
May 22Rack Mount EarSlot rootMinorMaterialYes
May 8Actuator HousingEncoder boss, trace onlyMinorDesignYes
Apr 21Drone Arm ClevisPin boss on the mirrored halfMinorGatingYes
Apr 16Coldplate ManifoldThird channel junctionModerateVentingYes
Mar 20Actuator HousingEncoder boss, 6mm below the top faceSevereDesignYes