Turbine Inlet Housing·Kestrel Aerosystems

Trial 2

FailureA356Apr 27, 2026

Goal

Raise pour temp and add a second gate to close the flange.

Process

Pour temp
745C
Mold temp
210C
Alloy batch
A356-2604-D
Trial date
Apr 27, 2026
Gating
Two bottom gates, three flange risers.
Changed from the previous trial
Pour temp 730 to 745. Second bottom gate added.

What came out

Defects observed

Cold shut reduced but still present on one of two. Heavy oxide on the flange face.

Lessons learned

Chasing temperature is making the oxide worse. The part needs a redesign, not a hotter pour.

Trial sequence

2